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Continuous Wire Annealing Furnace

Name: Continuous Strand Furnace
Brand: UNITED ENTERPRISES
Price: 6000000.0 INR
Availability: InStock

Price 6000000.0 INR/ Unit

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MOQ : 1 Unit

Continuous Wire Annealing Furnace Specification

Glass Size
1mm to 15mm strand diameter

Rating
High duty industrial

Feature
Automatic temperature control, Uniform heating, Energy efficient

Condition
New

Type
Continuous Strand Furnace

Usage
Melting and forming glass strands

Power
Electric/Optional Gas

Voltage
415 V

Size
Customizable

Dimensions
As per client requirement

Weight
Varies as per size (5 - 50 Tons)

Application
Glass industry, fiber manufacturing

Fuel Type
Electricity or Gas

Capacity
5 to 20 Ton/Day (custom available)

Control System
PLC based digital controls

Automation Grade
Semi-automatic / Fully automatic

Energy Consumption
Optimized, 200 - 800 kWh/day depending on size

Installation Service
Provided

Max Working Temperature
Up to 1700C

Glass Strand Application
Fiber optic, textile glass, insulation wool

Chamber Design
Multi-zone heating

Cooling System
Integrated forced air/water cooling

Heating Element Type
SiC/ Molybdenum Disilicide/ Kanthal

Material of Construction
Refractory lined mild steel / Stainless steel

Continuous Wire Annealing Furnace Trade Information

Minimum Order Quantity
1 Unit

Delivery Time
5-10 Days

Continuous Wire Annealing Furnace About

Continuous Strand Furnace manufactured by United Enterprises is a continuous bright annealing furnace designed for SS 300 and SS 400 series wire and similar strand products.

Brief Description:

Our strand-type furnaces are engineered for high-quality continuous bright annealing of fine and thick wire alike. We are one of the few firms in the world with in-house capability to manufacture all line equipment under a single roof furnace, Ammonia Cracker, pay-off, take-up and tension control.

The furnace is built with SS 310 / Inconel alloy tubes, automatic temperature regulation within 1C, and a complete cracked-ammonia atmosphere system to deliver bright, oxide-free results. Both electric and gas-fired versions are available.

The line typically includes the wire pay-off, degreasing unit, strand annealing furnace, quench tank, take-up unit and Ammonia Cracker.

Characteristics:

Continuous strand-type bright annealing
Suitable for SS wire (300/400 series) fine and thick
SS 310 / Inconel alloy tubes for long life
Automatic temperature regulation 1C
Cracked ammonia manifold and water quench
Recuperator on gas-fired versions
Available in electric and gas-fired versions
Fully automated SCADA system with data logging

About United Enterprises:

United Enterprises is over 25+ years experienced Continuous Strand Furnace manufacturer in India. We design, manufacture, supply, export and commission tailor-made strand annealing systems across Asia and Europe. Established in 1998, we are an established furnace manufacturer and exporter in India, supplying stainless steel wire industries with CE and ISO compliant equipment.

FAQs:

Q: What is the typical wire diameter range?

A: From very fine wires under 1 mm to thicker wires above 5 mm, the line can be customized to the customers product mix.

Q: How many strands can be processed simultaneously?

A: Multi-strand operation is possible, with independent tension and temperature control per strand if required.

Q: Do you provide the full line including pay-off and take-up?

A: Yes. As a turnkey supplier, we provide the entire strand annealing line under one project.

Experience instant savings with our Polished Continuous Strand Furnace, engineered for stellar performance in glass strand melting and forming. Last Chance to reserve yours-customized to your needs with refractory-lined or stainless steel construction, and available in semi-automatic or fully automatic operation. Best-in-class digital PLC controls, multi-zone heating, and integrated cooling ensure uniform results for fiber optic, textile, or insulation applications. Energy-efficient heating elements (SiC, Molybdenum Disilicide, or Kanthal) deliver optimized consumption. Secure installation and after-sales service included. Reserve today-outshine the competition!

Expert Application & Versatile Usage

The Continuous Strand Furnace is vital in glass factories, mainly utilized at manufacturing sites for glass fibers used in fiber optics, textiles, and insulation wool. Direction of use centers on electric or gas-powered melting, followed by controlled forming and cooling of glass strands. Used as a high-duty industrial unit, it excels in producing uniformly formed glass fibers from 1mm to 15mm, tailored precisely for the glass and fiber manufacturing industry's requirements.

Packaging, Supply, and Sample Exchange

Each Continuous Strand Furnace is securely packaged for export markets, ensuring safe transit with robust protection for international shipments. Supply ability assures a consistent proposal amount to match bulk or bespoke orders globally. For potential clients, exchange of sample units may be discussed upon request. Our adaptable approach supports large-volume manufacturing and streamlines export processes, making us a preferred manufacturer, exporter, and supplier for clients worldwide.

FAQ's of Continuous Strand Furnace:

Q: How does the Continuous Strand Furnace optimize energy consumption?

A: The furnace employs advanced heating elements and a multi-zone chamber design to ensure uniform heat distribution. Coupled with integrated, digital PLC controls, this optimizes the energy utilized per batch, ranging from 200 to 800 kWh/day depending on capacity.

Q: What materials are used in the construction of this furnace?

A: Construction features refractory-lined mild steel or stainless steel for durability and heat retention, with the option of either material based on specific process requirements and customer preferences.

Q: Where can the Continuous Strand Furnace be installed?

A: The furnace is intended for installation in industrial glass manufacturing plants, particularly those specializing in fiber optics, textile glass, or insulation wool production. Installation services are provided as part of the offering.

Q: What benefits does PLC-based control bring to operation?

A: PLC-based digital controls deliver precise temperature regulation, facilitating automatic adjustment for optimal melting and strand forming. This enhances product quality while simplifying monitoring and reducing manual intervention.

Q: When is it advisable to choose a fully automatic model?

A: Selecting a fully automatic model is recommended in high-volume settings where minimizing manual labor, maximizing consistency, and leveraging advanced automation can significantly improve operational efficiency and repeatability.

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