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Humpback Furnace

Name: Humpback Furnace
Brand: UNITED ENTERPRISES
Price: 4000000.0 INR
Availability: InStock

Price 4000000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Humpback Furnace Specification

Rating
Heavy Duty

Feature
Energy Efficient, Uniform Heating, Robust Construction

Glass Size
Up to 500 mm width or as per order

Condition
New

Type
Humpback Furnace

Usage
Industrial, Glass Manufacturing

Power
Electric/Customized

Voltage
220-440 V

Size
Customized as per requirement

Dimensions
As per specification/design

Weight
As per design

Application
Melting and Annealing Glass

Fuel Type
Gas, Oil, Electric

Capacity
Variable (Up to 10 Tons and higher)

Door Type
Front/Top Loading (Customizable)

Safety Features
Overheat Protection, Emergency Shutoff

Control System
Automatic PLC Based Controls

Temperature Range
Up to 1650C

Finish
Heat Resistant Paint

Heating Element Material
High Grade Nickel-Chromium Alloy

Structure
Heavy Duty Mild Steel with Refractory Lining

Maintenance
Low, Easy Access Design

Insulation
High-Density Ceramic Wool/Mineral Wool

Chimney Type
Integrated Flue Gas Exhaust

Humpback Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
5-10 Days

About Humpback Furnace

Humpback Furnace manufactured by United Enterprises is a specialised continuous belt furnace featuring an inclined entry and exit (forming a hump-shaped profile) used for brazing, sintering and atmosphere heat treatment of small components.

Brief Description:

The humpback profile creates a natural barrier that traps lighter reducing gases (such as hydrogen or cracked ammonia) inside the heating zone, dramatically improving atmosphere stability and gas economy. This makes the design ideal for brazing of copper, brass and precious metal parts, as well as sintering of specialty alloys.

The furnace is offered in both electrically heated and gas-fired versions. Mesh belt conveyance, tight temperature control and in-house atmosphere generation make it a reliable, cost-effective option for atmosphere-sensitive processes.

Applications include copper-brazed assemblies, electronic components, hardware and jewellery components.

Characteristics:

Inclined humpback profile for stable atmosphere
Continuous mesh belt conveyance
Suitable for brazing, sintering and bright annealing
Reduces atmosphere gas consumption
Cracked ammonia / hydrogen / nitrogen atmosphere
Available in electric and gas-fired versions
PLC and SCADA-based recipe management
Customizable belt width and chamber length

About United Enterprises:

United Enterprises is an experienced industrial furnace manufacturer in India with over 25+ years in continuous brazing and sintering systems. We design, manufacture, supply, export and commission tailor-made Humpback Furnaces across Asia and Europe. As a turnkey furnace solution provider with in-house gas generator manufacturing, we serve clients in copper brazing, electronics and precision component industries all under CE and ISO standards.

FAQs:

Q: Why a humpback design and not a flat belt furnace?

A: The humpback contains lighter reducing gases like hydrogen more efficiently, lowering atmosphere consumption and improving safety.

Q: What gas is typically used for brazing?

A: Cracked ammonia is most common; pure hydrogen or N2-H2 mixtures are used for high-end brazing of stainless and copper assemblies.

Q: Do you offer the furnace with quench section?

A: Yes. The exit can include a slow-cooling section, fast-cooling muffle or water/oil quench depending on the process.

Discover the rare and exclusive Humpback Furnace, expertly engineered for supreme industrial performance in glass manufacturing. Featuring the latest high-grade nickel-chromium alloy heating element, this furnace achieves towering temperatures up to 1650C with optimum efficiency. The advanced automatic PLC-based control system, combined with high-density ceramic wool insulation and customizable loading doors, ensures safety and energy efficiency. Its robust mild steel structure, integrated flue gas exhaust, and heat-resistant finish provide durability and low maintenance. Customize dimensions, capacity (up to 10 tons+), and power options for your unique requirements.

Unrivaled Competitive Advantages and Versatile Applications

The Humpback Furnace stands out with its supreme energy efficiency, robust build, and uniform heating, making it ideal for both primary and advanced glass melting and annealing. Its heavy-duty construction, customizable design, and advanced automatic controls offer a significant competitive advantage in industrial applications, ensuring reliable performance and low maintenance for both specific and general industrial uses.

Domestic Market Reach and Seamless Transaction Experience

Our Humpback Furnace serves a widespread domestic market and can be transported securely to any desired location. Handover of the product is smooth, ensuring it is delivered and ready for installation upon receipt. Flexible payment terms are available to suit different client needs, and a sample can be provided upon request for evaluation before order finalization, simplifying the overall transaction process.

FAQ's of Humpback Furnace:

Q: How does the Humpback Furnace ensure uniform heating for glass applications?

A: The Humpback Furnace is equipped with a high-grade nickel-chromium alloy heating element and advanced insulation materials, which together promote consistent heat distribution for uniform glass melting and annealing.

Q: What types of operations and industries are best suited for this furnace?

A: This furnace is tailor-made for industrial use, particularly in glass manufacturing processes like melting and annealing. It's ideal for facilities requiring high capacity, robust construction, and precise temperature control.

Q: When can customers expect the furnace to be handed over after purchase?

A: The handover timeline depends on customization requirements and production schedules. Typically, the furnace is transported and handed over promptly once manufacturing and quality checks are completed.

Q: Where can the Humpback Furnace be installed, and is installation support provided?

A: The furnace can be installed at any industrial facility meeting space and utility requirements. Support and guidance during installation are available to ensure optimal setup and operation.

Q: What are the main benefits of the automated PLC-based control system?

A: The automatic PLC-based controls offer precise temperature management, safety enhancements, efficient operation, and reduced manual intervention, resulting in fewer errors and increased productivity.

Q: How can clients request a sample or arrange transportation for their order?

A: Clients can request a sample prior to finalizing their order. Once the order is confirmed, transportation arrangements are managed to ensure the furnace is securely delivered and properly handed over at the client's facility.

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