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Lead Patenting Furnace

Name: Lead Patenting Furnace
Brand: UNITED ENTERPRISES
Price: 5000000.0 INR
Availability: InStock

Price 5000000.0 INR/ Piece

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MOQ : 1 Piece

Lead Patenting Furnace Specification

Rating
High Performance

Feature
Energy efficient, Durable design, Even heating, Automatic temperature control

Condition
New

Type
Patenting Furnace

Usage
Lead wire processing, annealing

Power
Electric, Diesel, Gas options available

Voltage
220 V / 380 V / 440 V (as per need)

Size
Customizable as per requirement

Dimensions
Standard or tailor-made

Weight
As per model & specification

Application
Wire Manufacturing Plants, Metallurgical Industry

Fuel Type
Diesel / Gas / Electric

Capacity
200 kg/hr to 1500 kg/hr

Safety Features
Overheat protection, Emergency stop, Pressure relief valves

Installation
On-site, by manufacturer team

Temperature Range
Up to 1000C

Insulation
High-grade ceramic wool

Heating Method
Direct / Indirect

Control Panel
Digital PID Controller

Cooling System
Integrated water cooling (optional)

Shell Material
Mild steel with refractory lining

Automation Grade
Semi-Automatic / Automatic

Surface Finish
Heat-resistant painted

Chamber Type
Rectangular / Cylindrical

Operating Mode
Continuous

Lead Patenting Furnace Trade Information

Minimum Order Quantity
1 Piece

Delivery Time
5-10 Days

About Lead Patenting Furnace

Lead Patenting Furnace manufactured by United Enterprises is a continuous wire heat treatment system where high-carbon wire is heated to 950C and then quenched in a molten lead bath at 550C, producing a fine-grained patenting sorbite structure.

Brief Description:

Lead patenting is the traditional and proven route for producing high tensile drawn wire for prestressing strands, springs, ropes and tyre cord. Our Lead Patenting Furnaces are built for continuous, dependable operation with tight temperature control and good metallurgical consistency.

The system integrates the heating furnace, lead bath, pickling, galvanizing (optional) and take-up units. Electric or gas-fired heating versions are available, with PLC and SCADA-based control across the line.

Each line is built around the customers wire size range, throughput and downstream drawing requirements.

Characteristics:

Continuous wire patenting in a molten lead bath
Heating up to 950C, lead bath at 550C
Available in electric or gas-fired versions
Automatic temperature regulation 1C
Low-shrinkage refractory lining
Designed for high tensile drawn wire production
Integrated pickling and galvanizing options
PLC and SCADA-based control

About United Enterprises:

United Enterprises is a leading Lead Patenting Furnace manufacturer in India with over 25+ years of experience in wire patenting and processing lines. We design, manufacture, supply, export and commission tailor-made Lead Patenting Furnaces across Asia and Europe. Our turnkey approach, in-house engineering and CE / ISO compliant manufacturing serve high tensile wire, spring and prestressing strand industries.

FAQs:

Q: How is lead handled safely?

A: Safety enclosures, fume hoods, exhaust scrubbing and operator protective practices are designed in line with the customers safety policy.

Q: What downstream operations can be added?

A: Pickling, galvanizing, phosphating and drawing equipment can be integrated as part of a turnkey line.

Q: Do you offer salt-bath alternatives?

A: Yes. Where lead is restricted, salt-bath or fluidised-bed patenting systems can be supplied instead.

Experience a gilt-edged solution for wire processing with our Lead Patenting Furnace, crafted with reduced energy consumption and outstanding reliability. Utilize rare features such as an integrated water cooling option, high-grade ceramic wool insulation, and a digital PID controller for top-notch temperature accuracy up to 1000C. The mild steel shell with refractory lining and heat-resistant painted finish ensures lifelong durability. Customizable capacities and chamber types cater to varied needs, redeeming both efficiency and safety with advanced protective mechanisms. A high-performance, energy-efficient furnace-built for excellence in metallurgical and wire manufacturing industries.

Lead Patenting Furnace: Special Features & Applications

This outstanding Lead Patenting Furnace offers reduced heat loss with advanced ceramic wool insulation and a digital PID temperature controller for precision. Its semi-automatic or fully automatic modes cater to various industrial needs. Designed for continuous operation, it ensures even heating, crucial for lead wire processing and annealing. Its rare safety features, such as overheat protection and emergency stop, make it ideal for wire manufacturing plants and metallurgical industries, ensuring reliable and efficient performance in demanding environments.

Main Domestic Market & Delivery: Stock Ready and Rapid Transport Services

Serving domestic and international markets, our supply ability is backed by robust transport services and stock ready for immediate dispatch. Customizable options are available at a competitive list price. Delivery times are minimized due to local stock holdings and efficient logistics, typically ensuring installation by our manufacturer team within agreed schedules. Whether you need a standard or tailor-made solution, prompt and seamless delivery meets client requirements across diverse industry segments.

FAQ's of Lead Patenting Furnace:

Q: How is the temperature controlled in the Lead Patenting Furnace?

A: The furnace features a top-notch digital PID controller, which allows precise and automatic temperature regulation up to 1000C, ensuring optimal performance during operation.

Q: What industries commonly use this Lead Patenting Furnace?

A: This furnace is widely used in wire manufacturing plants and the metallurgical industry, particularly for lead wire processing and annealing applications due to its even heating and durable design.

Q: When should the integrated water cooling option be selected?

A: The integrated water cooling system is recommended when processing at sustained high temperatures or for specific applications requiring rapid cooling, helping to enhance operational safety and equipment longevity.

Q: Where is the Lead Patenting Furnace installed and by whom?

A: Installation is conducted on-site by our skilled manufacturer team, ensuring proper setup and smooth integration into your existing production line.

Q: What are the main benefits of choosing this furnace?

A: Clients benefit from energy efficiency, high performance, reduced maintenance, and advanced safety features such as overheat protection, emergency stop, and pressure relief valves, redeeming investment value and operational peace of mind.

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